Bitzer 304012-22 Complete Valve Plate
Manf: Bitzer Us, Inc.
G 19/14
304012-22
Xref: X200461040
Mat#: 626679
Part#: 304051-03
Desc: Plate, Valve Complete
Weight : 2.220 Kg
Condition : New 3 Kit
Ref No : 65214
What is a Valve Plate in a Compressor?
This Bitzer 304012-22, one needs to understand the function of valve plates in compressors. Valve plates are integral parts of piston compressors as they control the entry and exit of gases such as refrigerant into or out of the compression chamber. In simpler terms, these are acting like a gatekeeper to ensure that the refrigerant enters at the right time and exits at the right time for the right pressure within a compressor.
Other components with which valve plates work include a piston, cylinder, and crankshaft. Without efficient valve plates, there may be inefficiencies in the cooling or refrigeration system, such as refrigerant leakage, problems with pressure being held, and the compressor wearing out too quickly.
Summary of Bitzer 304012-22 Valve Plate
The Bitzer 304012-22 valve plate is a special fit component that should be used in Bitzer piston compressors, commonly applied in refrigeration and air conditioning. Bitzer is a world leader in refrigeration and compressor technology; by their high-quality and durability makes 304012-22 valve plates among these successful products.
This valve plate is designed to work in reliable conditions with different demanding conditions; hence, it can be applied in several applications around the range of HVAC and refrigeration processes. The robust design ensures there is optimum control of the refrigerant in the compressor while the system is in operation; this ensures efficient running and prolongation of the system.
Features of the Bitzer 304012-22 Valve Plate
High Durability: The Bitzer 304012-22 valve plate is rugged, long-lasting, and built for continuous application in harsh environments such as those commercial refrigeration systems and industrial air conditioning units are bound to face.
Precision Manufacturing: Engineered to precision, Bitzer valve plates ensure a snug fit into compressor housing, minimizing the chances of refrigerant leakage and maximizing performance.
Improved Efficiency: Valve plate 304012-22 controls the flow of high accuracy refrigerants, and hence compressors work more efficiently, saving energy with less wear and tear on the system.
Easy Installation: The Bitzer 304012-22 was designed to have an easy installation process and permits less time on maintenance. This is enabled by smooth operating with fewer downtimes during service in a commercial or industrial application.
How Does the Bitzer 304012-22 Valve Plate Work?
A valve plate is an element on a refrigeration compressor placed between a cylinder head and the cylinder of the compressor. Its main function in use is to control the intake and exhaust of the refrigerant gas in the compression cycle.
When compressing, this piston has moved upwards, pushing the gas being compressed. In the process of the compressor, it ensures the gas does not co-recoil back to the intake side.
During the suction stroke, in the downward motion of the piston, it pushes the valve plate open into the intake port where refrigerant gas enters the cylinder, simultaneously closing the exhaust port to prevent backflow of gas into the system.
The sealing mechanism is advanced to ensure that the refrigerant flow gets controlled with much tightness, thereby stopping leaks or falls in pressure. This precise operation ensures the continued performance of the compressor regarding efficiency and reliability.
Why the Right Valve Plate Matters
The following are important reasons why the right valve plate, such as the Bitzer 304012-22, needs to be used:
System Efficiency: Whenever a wrong type of valve plate is fitted to the system, or when the valve plate is additionally damaged for whatever reason, it begins leaking refrigerant. It can also decrease the compressors efficiency in addition to raising energy consumption and lowering the cooling performance.
Longevity of the Compressor: If a wrong type of valve plate is fitted onto a compressor, it can eventually mean too much wear on other parts of the compressor, which then leads to expensive repair work or even the failure of the compressor completely.
Environmental Impact: When installed correctly, the valve plate will ensure that the system pressure remains at its desired level. This leads to optimal oil circulation and refrigerant flow. Therefore, the possibility of refrigerant leakage, which would negatively impact the environment, mainly when the refrigerants used in those systems are some of the older, ozone-depleting gases is minimized.
Applications of the Bitzer 304012-22 Valve Plate
The Bitzer 304012-22 valve plate is widely used in almost all applications including
Commercial Refrigeration: They feature in most supermarket refrigeration systems and big cold storage facilities among many others.
Industrial Air Conditioning: Heavy industrial air conditioning work relies on Bitzer compressors and valve plates to cool large areas.
Marine Refrigeration: The huge size construction of the 304012-22 valve plate makes it ideal to be used on marines where its counterpart, the compressors are known to experience extreme exposure.
